Patatas Melendez

The challenge

Patatas Meléndez, the largest potato company in Europe, is known for its strong focus on quality and innovation in the food industry. Despite their strong market position, they encountered outdated control systems such as PLC and WinCC and limited traceability in their production processes. These systems inhibited efficiency and further growth.

To modernize their production processes and prepare them for the future, Patatas Meléndez called on Atuminds expertise. For the industrial installation, they in turn worked with Deprez Construct.

Atumind's solution

Atumind realized an integrated solution that focused on technology, scalability and efficiency.

Modernization of the PLC and WinCC systems
The systems were updated for better performance and easier integration into the production environment.

Full traceability in the production line
New functionalities make it possible to follow each product step by step, which is crucial for quality control.

Improving efficiency
By integrating MOM/MES and WMS, the entire production process was streamlined and optimized.

PLC and SCADA integration
The link between these systems ensures smooth cooperation between production control and operations management.

Hardware deployment
Atuminds also took care of the board construction and cabling. This is how a stable, industrial installation was created that forms the basis for reliable production.

Challenges along the way

Complex infrastructure
The existing system requires cooperation between various parties, both in terms of hardware and software.

Minimize downtime
The implementation had to take place with minimal impact on daily production, which required a tight schedule.

Optimization of logistic processes
The optimization of processes was based on KPIs and was constantly adjusted with a view to future returns.

Identified opportunities

The modernization not only provided immediate benefits, but also new opportunities for further growth and innovation.

Basis for future projects
The renewed infrastructure makes it easier to integrate new technologies and processes.

IoT connection
Thanks to machine integration, real-time data can be collected and analyzed, which makes further process optimization possible.

Atuminds MOM as an essential component

A core component of this case is the successful implementation of Atumind MOM (Manufacturing Operations Management). This software solution was the backbone of the modernization at Patatas Meléndez.

Integration of production equipment
The MES system was directly linked to the machines for real-time monitoring and control.

Inventory Management
Smart inventory management guaranteed a constant supply of raw materials.

Warehouse Management
The WMS system ensured efficient storage and distribution of goods.

Product data management
With Atumind MOM, Patatas Meléndez was able to centrally manage and synchronize their product data with external ERP systems such as SAP.

Portal applications
Through a user-friendly portal, the team manages master data and easily adjusts process parameters.

Cockpit shop floor application
Operators get real-time insight into production and can control it directly from one central application.

Integration with SCADA and PLC
The cooperation between these systems ensures powerful and reliable automation of the entire production line.

Connection with external systems
By integrating with SAP and other external systems, Patatas Meléndez has a complete end-to-end solution.

Conclusion

The collaboration between Patatas Meléndez, Atumind and Deprez Construct resulted in a successful modernization of their production environment. The combination of technical expertise and smart system integrations led to improved traceability, increased efficiency and a stronger positioning within the European food industry.

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